When a parent buys a piece of swimwear for their child, they are placing an implicit trust in the manufacturer. They trust that the product is not only cute and comfortable but, above all, safe.
As swimwear manufacturers, we know that producing children's swimwear is not simply a matter of scaling down adult patterns. It is a specialized, high-stakes category of apparel manufacturing governed by a web of stringent legal, chemical, and physical safety standards. The bar is set exceptionally high—and for good reason. A child's skin is more sensitive, their bodies are more vulnerable, and their judgment of risk is undeveloped.
From the factory floor, "more stringent" translates to a non-negotiable manufacturing philosophy. Here is an inside look at the essential requirements we must meet to produce a single piece of kids' swimwear.
Before a design is even sketched, our sourcing and compliance teams are at work. The materials that touch a child's skin are subject to intense scrutiny.
• Restricted Substances: We must ensure our fabrics, dyes, and trims (like zippers or snaps) are free from a long list of harmful chemicals. This includes: Azo Dyes, Phthalates, Lead and Heavy Metals.
• Certifications as Standard: To manage this, we don't just "trust" our suppliers. We require certifications. The OEKO-TEX STANDARD 100 is a globally recognized benchmark. If a fabric is certified to this standard (especially "Product Class I" for babies), it has been tested and found free from harmful levels of over 100 substances. This is a non-negotiable baseline for our material sourcing.
This is where the "stringent" standards are most visible. A design flaw that is a minor annoyance for an adult can be a serious hazard for a child. Our design and quality control (QC) teams are trained to identify and eliminate these risks.
• The "No Drawstrings" Rule: This is paramount. Drawstrings on the hood or neck area of children's clothing are banned in many regions. They pose a critical strangulation risk on playground equipment or in cribs. For drawstrings at the waist, there are strict rules on their length and construction (e.g., they must be stitched at the center to prevent being pulled out).
• Small Parts & Choking Hazards: Any button, bead, snap, or applique must be ableto withstand significant "pull testing." Under CPSIA, any component that can be detached and fits into a "small parts cylinder" (approximating a child's throat) is a choking hazard. This means snaps must be securely anchored and decorative elements are often heat-transferred or embroidered rather than attached.
• Zipper Safety: Zippers must be high-quality and lock securely. More importantly, they must include a zipper garage (a fabric flap at the top) and an internal guard to prevent the child's delicate skin from being pinched.
Beyond being chemically and physically safe, the fabric itself has a critical job to do.
• UPF 50+ Protection: This is no longer a "nice to have"; it's an expectation. A UPF (Ultraviolet Protection Factor) rating of 50+ means the fabric blocks over 98% of harmful UVA and UVB rays. This is achieved through the tightness of the fabric's weave, the type of fiber used, and sometimes a treatment. We must not only source this fabric but also conduct third-party testing to validate the UPF rating, as we are making a verifiable safety claim.
• Chlorine & Salt Resistance: Parents expect swimwear to last a summer of heavy use. We must select fabrics (often polyester blends or those with chlorine-resistant spandex like LYCRA® Xtra Life&trade
that won't degrade, stretch out, or fade after just a few trips to the pool.
• Comfort and Fit: The fabric must be soft, quick-drying, and have excellent 4-way stretch to move with an active child. We prioritize flatlock seams in our construction. This type of stitching lays flat against the skin, which is essential for preventing the painful chafing that can ruin a day at the beach.
Producing kids' swimwear is a high-responsibility business. It requires a supply chain built on transparency, a design team trained in safety engineering, and a budget that accounts for rigorous testing.